Helios-35
Portable magnetic induction heating system
Helios 35 is our portable magnetic induction heating system, the ideal solution for hot tightening, assembly and disassembly operations.
Safe
Fast
Patented
Compact
Industry 4.0
Industrial applications and advantages of Helios 35
The HELIOS35 is one of the most advanced solutions in the field of portable magnetic induction heating, designed to guarantee high performance, maximum operational safety and great application versatility.
This system allows for quick and controlled hot tightening, assembly and disassembly operations directly on-site, eliminating the need for open flames or traditional heating methods.
Thanks to its compact design and all-in-one architecture (integrated cooling system), the HELIOS35 is ideal for work on critical mechanical components in complex systems such as turbine casings, industrial valves and heat exchangers.
What industrial applications does the HELIOS35 cover?
The HELIOS35 is suitable for a wide range of industrial applications thanks to the use of axial inductors and customized annular inductors, designed to uniformly heat components such as:
- tie rods and studs
- large bolts
- bushings and flanges
- bearings and gears
- critical mechanical components
The system finds application in major industrial sectors, including oil & gas, power generation, naval and heavy industry, where precise and reliable machining is required.
Operational benefits and safety of magnetic induction heating
The magnetic induction technology of the HELIOS35+ allows for uniform and highly controlled heating speed, reducing operating times by up to 80% compared to traditional methods.
Key benefits include:
- elimination of open flames
- zero risk of burns
- greater safety for operators
- precision and repeatability of the processes
- reliability even in complex industrial contexts
For these characteristics, the HELIOS35 represents a strategic portable induction heating system for all companies operating in the industrial field and requiring safe and efficient solutions.
Applications

Tightening
Axial inductors
Our axial inductors allow you to tighten/loosen large holed rods, often found on turbine casings, valves, heat exchangers, etc. Axial inductors are customized based on the size of the rod and can be inserted into holes from Ø 9mm up to more than Ø 32mm, with lengths over 1500mm.

Hot assembly
Annular inductors
For our Helios 35 , ring inductors (or custom-shaped ones) are also available for performing hot assembly or disassembly on any circular component (e.g. bushings, flanges, bearings, gears, etc.) up to diameters of Ø 600mm and beyond.
Technical data sheet
| POWER | 30 KVA |
|---|---|
| FREQUENCY RANGE | 5 ÷35 KHz |
| SUPPLY | 380-440V AC-3PH-50Hz/60Hz |
| ELECTRICAL PLUG | 32A 3P E |
| WEIGHT | 205 Kg |
| DIMENSIONS | 1000 x 830 x H 1000mm |
| COOLING SYSTEM | Integrated |
| FEATURES | 4.3” Color graphic display, Power regulation, Diagnostics (faults detection system), USB Port |
| CERTIFICATIONS | CE Compliance, 2006/42 EC Machinery Directive, 2014/30 EU Electromagnetic Compatibility |



