Portable magnetic induction heating system

 Helios 35  is our portable magnetic induction heating system, the ideal solution for hot tightening, assembly and disassembly operations.

Safe

Fast

Patented

Compact

Industry 4.0

Industrial applications and advantages of Helios 35

 The HELIOS35  is one of the most advanced solutions in the field of portable magnetic induction heating, designed to guarantee high performance, maximum operational safety and great application versatility.


 This system allows for quick and controlled hot tightening, assembly and disassembly operations directly on-site, eliminating the need for open flames or traditional heating methods.


 Thanks to its compact design and all-in-one architecture (integrated cooling system), the HELIOS35  is ideal for work on critical mechanical components in complex systems such as turbine casings, industrial valves and heat exchangers.

What industrial applications does the HELIOS35 cover?

 The HELIOS35  is suitable for a wide range of industrial applications thanks to the use of axial inductors and customized annular inductors, designed to uniformly heat components such as:

  • tie rods and studs
  • large bolts
  • bushings and flanges
  • bearings and gears
  • critical mechanical components

 The system finds application in major industrial sectors, including oil & gas, power generation, naval and heavy industry, where precise and reliable machining is required.

Operational benefits and safety of magnetic induction heating

 The magnetic induction technology of the HELIOS35+ allows for uniform and highly controlled heating speed, reducing operating times by up to 80% compared to traditional methods.


Key benefits include:

  • elimination of open flames
  • zero risk of burns
  • greater safety for operators
  • precision and repeatability of the processes
  • reliability even in complex industrial contexts

 

 For these characteristics, the HELIOS35  represents a strategic portable induction heating system for all companies operating in the industrial field and requiring safe and efficient solutions.

Applications

Tightening

Axial inductors

 Our axial inductors allow you to tighten/loosen large holed rods, often found on turbine casings, valves, heat exchangers, etc. Axial inductors are customized based on the size of the rod and can be inserted into holes from Ø 9mm up to more than Ø 32mm, with lengths over 1500mm.

Hot assembly

Annular inductors

 For our Helios 35 , ring inductors (or custom-shaped ones) are also available for performing hot assembly or disassembly on any circular component (e.g. bushings, flanges, bearings, gears, etc.) up to diameters of Ø 600mm and beyond.

Technical data sheet

POWER 30 KVA
FREQUENCY RANGE 5 ÷35 KHz
SUPPLY 380-440V AC-3PH-50Hz/60Hz
ELECTRICAL PLUG 32A 3P E
WEIGHT 205 Kg
DIMENSIONS 1000 x 830 x H 1000mm
COOLING SYSTEM Integrated
FEATURES 4.3” Color graphic display, Power regulation, Diagnostics (faults detection system), USB Port
CERTIFICATIONS CE Compliance, 2006/42 EC Machinery Directive, 2014/30 EU Electromagnetic Compatibility